2023 Keeley Construction Award Winners!

At Keeley Construction, we are proud of every single member of our Keeley family for the amazing work each of our team members does every day. As 2023 comes to an end, we are proud to recognize our Keeley’ns who have gone above and beyond this year. Keep reading to learn more about our incredible 2023 Keeley Construction Award Winners!


Constructor of the Year | Andy Cottle

Under Andy’s leadership the Heavy Industries group had ZERO recordable injuries since starting at Keeley Construction! The Heavy Industries Group has grown from $13M to $70M in their second year with impressive margins. Through Andy’s leadership, the Heavy Industries Quality program was ASME qualified and had one of the best pipelines Keeley has ever seen! Andy’s leadership of the Heavy Industries group has led to incredible success already - and is only beginning!


Larry Keeley Award | Gary Quaethem

Gary truly lives out our core values of PRIDE each and every day. Despite facing health challenges, Gary’s commitment to Keeley has fueled his determination - always focused on how he can get back onsite as soon as possible. His resilience over his tenure with Keeley has not only showcased his personal strength but also exemplified the values embedded in Keeley’s culture. Gary’s dedication is not only reflected in his commitment to his projects but also emphasized by how he enhances our Keeley culture day in and day out. The Larry Keeley Award is designed to recognize individuals who embody what it means to be a Keeley'n and Gary is a shining example of that!


A group of men in suits and ties are standing next to each other in a room.


KeeleySafe Group of the Year | Industrial Manufacturing

2023 was an outstanding year for our Industrial Manufacturing team, who made an incredible comeback from a challenging 2022. In 2023, this group made a strategic and intentional effort to focus on our Safety culture. With new processes and campaigns implemented, such as the ‘Plan | Prepare | Be Aware' initiative, the Manufacturing team was able to send all team members home safely every single day in 2023. We applaud every leader and Keeley’n who made a conscious effort to Safety which has resulted in ZERO recordables.


Power of One Project of the Year | Industrial Client Substation - Chesterfield, MO

This project was a powerful collaboration between the Industrial Manufacturing and Civil Infrastructure groups for a longtime Industrial partner. The proactive safety culture on this project resulted in ZERO injuries. Keeley tradespeople self-performed nearly all aspects of this project outside of electrical, allowing the total Keeley Team to work very collaboratively in order overcome major redesign & delivery innovative solutions for the customer. This project was a great example of the POWER OF ONE in action!


Civil Awards

Civil Energy Person of the Year | Mike Jenkins

Mike is the textbook example of our Keeley Culture - Amazing Family Man, Patient Teacher, Great Friend, Incredible Mentor, Helpful, Giving and Kind… The list goes on and on! The team knows that when Mike is assigned to a project, the team is going home safe, our customer's expectations are going to be exceeded, and the project will be financially successful. Mike is picked for our hardest projects and always shows up with the same smile on his face and can-do attitude.


Civil Energy Project of the Year | Calvary BESS - Monon, IN

The Keeley Civil Energy team joined a trusted partner on this project with a challenging schedule to work with. The teams utilized agile practices to increase efficiency and optimize quality control by minimizing delays and improve workflow efficiency in the construction process. This project had committed leadership and team members to drive success. Pile driving time was increased 10x from the estimate to production through preplanning. The team brokered a negotiated savings on material procurement and held weekly cost discussions and daily Production Discussions. They maintained a strong customer attitude throughout the project and achieved ZERO safety incidents with the industry's best craftspeople and field leadership.


Civil Texas Person of the Year | Esequiel Mendoza

Esequiel was a HUGE part of why 2023 was a resounding success for the Texas team. The group took on a huge load of work exceeding their goals by more than 30 percent. The true key to this success was people and attracting enough qualified craft labor to man our projects. Our Texas Region manpower ballooned from 60-80 people to more than 180 people at one time. Esequiel was instrumental in finding, attracting, motivating, and retaining these craftspeople to put our work in place. On top of manpower, Esequiel played a large role allowing Keeley Texas to estimate work successfully. Esequiel spent countless hours in the field looking at projects to bid, analyzing projects in process, and helping the teams evaluate and plan new projects to start. Esequiel’s drive to go above and beyond and be 1-2 steps ahead of the field operations truly sets him apart.


Civil Texas Project of the Year | Grupo Ortiz 7V Solar Project - Flatonia, TX

This project was a great success for our Texas Region team and highlights how a project can deliver an exceptional client experience. Our relationship with the customer started as a small fence job with additional miscellaneous change orders being given to Keeley as we excelled. When large delivery problems occurred with the clients’ existing subcontractors, Keeley was asked if we could help install more than 338,000 solar panels in a very short period of time. Our team put a plan of action together and leveraged our strong relationship to win the work. Client changes required Keeley to accelerate the work to achieve an early startup and the team was able to respond quickly. Our manpower quickly ballooned from 80 to 180 Keeley’n craftspeople on site. Our production ranged from 2-3k panels per day to greater than 9k panels per day. The team easily helped our client succeed with early delivery of the project.


Civil Infrastructure Person of the Year | Jason Forney

Jason brings the team-player attitude to work everyday. He has had some challenging clients and projects throughout his career at Keeley, however his can-do attitude and company-minded mentality has resulted in multiple repeat customers and projects. Most recently, Jason’s field office has been located at two of facilities in Northern Illinois. Jason has been on the road away from home for the better part of this past year and will be into 2024. He understood the need to have a trusted Keeley’n lead our first project with this partner, ensuring we delivered the highest quality & safety standards. That standard was recently recognized by our partner, directly noting that Jason’s leadership and team's performance is one of the key reasons they are wanting to continue their partnership with Keeley on all future work.


Civil Infrastructure Project of the Year | Trusted Partner - St. Peters, MO

This project is globally significant as the facility was an expansion for the manufacturing of the 300mm silicon-on-insulator wafer which is a critical component of computer chips used in industries ranging from telecommunications to automotive and aerospace. General Contractor McGough took the project on with a very tight schedule due to the product demand and McGough solicited Keeley Civil Infrastructure to partner on the project. The Keeley Team played a pivotal role in keeping the project moving forward despite multiple challenges ranging from design to subcontractor performance. The team was able to deliver a high-quality product and service to McGough while maintaining the schedule and staying within budget. The team completed 120,000 SF of concrete pours on multiple elevated decks and slab on grade in 1.5 months with no quality issues and with ZERO safety incidents.


Civil Support Person of the Year | Jill Lauer

We celebrate Jill's exceptional dedication, unwavering reliability, compassion, and commitment to helping others. Her compassionate nature shines through in every interaction, making her a pillar of strength for those seeking guidance. Her quickness to act in critical situations showcases her ability to overcome challenges with grace and efficiency while getting the best care for our team members. Jill's impact extends far beyond her official duties, as she genuinely cares for and has a positive impact on all who she supports.


Paving Awards

Paving Central Person of the Year | Paul Chesney

Paul puts an incredible emphasis on Safety and Quality. He stepped into a new role this year leading our STL teams and has done amazing work. Paul always keeps a great attitude when it comes to challenging situations, and we can always count on his positivity.


Paving Central Project of the Year | Walmart - Bentonville, AR

The Paving Central team self-performed two large capital projects near the Walmart home office in Bentonville, AR. The project was completed safely and on time with the highest quality standards. The STL Paving team and West Plains concrete team executed the project exceeding expectations.


Paving West Person of the Year | Tom Welby

Tom has excelled in his new role this year of Lead Account Manager. His great attitude and willingness to always help the team is incredible. Tom has a high level of customer service focus and consistently runs toward the challenge to put our customer first, always willing to learn and grow.


Paving West Project of the Year | Target - Ft. Collins, CO

This challenging project was big win for the Paving West team as they maintained a customer relationship and kept the store in operation throughout the entire project. Plant and equipment break downs caused the team to change plans multiple times throughout and the team maintained great communication to present a quality end product to our partners.


Paving South Person of the Year | Bill Berry

Bill has been instrumental in building and developing a new market in Florida. His mentorship by Mike Stankewitz and assisting with his workload as he transitions into a new role has been hugely impactful. Bill has developed and attracted new team members from his network that have been great assets to the team. He truly has an all-around great attitude and is an absolute team player.


Paving South Project of the Year | Walmart - Blackwell, OK

The Paving South team was assisted by the Paving West team on this project! The teams completed the project safely with high quality and exceeded a tight schedule - delivering the project two weeks ahead of schedule. This project helped with customer development in a new market (Oklahoma) and was a true Power of One effort within the Paving Group.


Paving Support Person of the Year | Matt Russell

Matt has a great attitude when it comes to supporting the growing paving group. He is a workhorse - always there any time he is needed. Matt is forward-thinking and always looking for a more efficient way to help. He’s the go-to team member for Salesforce and has been instrumental in in developing and enhancing processes.


Building Awards

Building Person of the Year | Tom Mooney

Tom has led his Financial Facilities team throughout several significant challenges including a global pandemic, unprecedented supply chain issues, and hyper-inflated market conditions. He created a culture within his team that feels like family, always works together to achieve the same end goal, produces quality projects, has generated significant loyalty within the team, and forged strong relationships with clients. Tom takes great pride in his team and is always working hard to give them opportunities and make them successful. The FinFac group is poised to have a strong year financially as they've rebounded from challenges. Tom's dedication to his team, clients, and Keeley set a great example for others to follow.


Building Project of the Year | Mars Petcare Reno & Expansion - Mattoon, IL

The Mars Petcare project is an 18,000 SF office renovation and 3,000 SF expansion of their facility in Mattoon, Illinois. This job is a multiple phase project that was set up to allow for Mars Petcare to continue plant operations, uninterrupted for 3 shifts/day, 7 days/week. The job included a full plant power shutdown that had to be done on the Sunday of Labor Day weekend as the team added new electrical services and rerouted the main power feed. The job was competitively bid for the renovation phases, but by providing excellent service, the team earned Mars’ trust and were awarded the expansion phase of the project as a negotiated job. This was also the first large scope of work where the team was able to utilize newly created self-perform crews that executed all the demolition, carpentry, and drywall scopes of work.


Building Support Person of the Year | Jonathan Cox

Jonathan is always the first one to extend a fist bump and make you smile with his infectious, happy attitude and is always willing to help. When a FinFac Planning Analyst position became vacant, Jonathan stepped in big time. The FinFac team was busy and had a backlog of work that needed to be done, including several planning studies. Jonathan filled the role on an interim basis until a new analyst could be hired. For five months, Jonathan diligently completed studies, attended client presentations, and helped the FinFac team earn new business, all while keeping up with his huge role in the marketing department and becoming a dad at home! His efforts exceeded expectations and truly exemplify our values.


Industrial Awards

Heavy Industries Person of the Year | Brian Crean

Brian oversaw the onsite construction of Project Commander for nearly a year and half. He had perfect safety and quality performance on this very challenging project which took place during a very challenging winter in Iowa. Even with the difficulties of extended travel, Brian maintained an excellent work ethic and dependability at his own personal sacrifice. He developed and led a robust safety culture onsite while helping his team exude a 'No Compromise' safety culture.


Heavy Industries Project of the Year | Project Commander - Ft. Dodge, IA

The Heavy Industries team accomplished nearly 100,000 self-perform hours on this project without a recordable or serious first aid. This resulted in the project, named "Project Commander," being awarded the Safest Project of the Year by the client - a huge accomplishment! Peak manpower on this job was about 75 Keeley'ns and an 80%+ diverse workforce. The team was mostly from out of town which greatly contributed to the economy of the local community. The project was completed ahead of schedule and with outstanding customer feedback.


Heavy Industries Support Person of the Year | Grace Kmetz

Grace played a pivotal role in onboarding 300+ Keeley’ns for the Heavy Industries group. She onboarded these team members seamlessly and with a positive attitude. The growth of Heavy Industries in 2023 could not have happened without her organized and detail-oriented approach to welcoming new Keeley’ns to the Heavy Industries team across the nation.


Manufacturing Person of the Year | James Benson

James leads all Industrial Manufacturing Preconstruction efforts. He is instrumental in Power of One collaborations with the other groups to develop winning strategies and drive additional revenue and margin for all business units. James is data-driven, hardworking, and cool & calm with constant, countless deadlines looming. He always can be counted on to have a great attitude and is an all-around amazing team member.


Manufacturing Project of the Year | Green Fertilizer Plant - St. Louis, MO

This project included the expansion of a new agricultural product line right in the heart of St. Louis’s North Broadway Industrial Corridor. The team's dedication to safety resulted in ZERO injuries – all while performing high risk work with large crane picks, hand rigging, and a highly congested environment. Most of the work on this project was performed by the Keeley Millwright team and the team continues to do 24/7 maintenance support due to their PRIDE in exceeding expectations for our partners.


Manufacturing Support Person of the Year | Kyle Nieman

Kyle drives all Industrial Manufacturing monthly project controls efforts. He has a strong work ethic and is dedicated to delivering the very best information to the team to make informed project and business decisions. Kyle overcomes difficult situations and adversity with a calm and steady approach. He is truly an amazing team member – always willing to help others!


Congratulations to all of our award winners! We would not be where we are today without you!


By Sofia Wojtal May 27, 2026
What Is Included in a Substation Foundation Scope? Substation foundations provide structural stability for energized equipment and site infrastructure. Typical scope may include: Transformer, breaker, switch, and steel structure foundations Control building foundations and equipment pads Cable trench systems and electrical grounding/ground grid Drilled piers, spread footings, or mat foundations Civil site preparation and underground utility coordination What Influences the Cost of Building a Substation (and Its Foundation)? Soil and Geotechnical Conditions Expansive clays, high groundwater, low bearing capacity, rock excavation, and settlement risks can necessitate deeper foundations, more concrete/steel, and specialized designs. Early geotechnical investigations reduce uncertainty and can refine the cost of foundation repair Texas comparisons sometimes used as a high-level proxy for soil-related risks. Voltage Level and Equipment Size Higher voltages and larger equipment increase foundation sizes and quantities. Distribution substations are generally smaller than transmission or utility-scale interconnection facilities. A 345 kV substation typically has larger, more complex foundations and higher overall costs. Site Location and Accessibility Remote sites, coastal exposure, floodplain constraints, access roads, and oversize equipment logistics affect labor, schedule, and civil costs. Drainage and Stormwater Requirements Texas rainfall and flood risks often require grading, detention/retention, erosion control, and elevated pads, influencing site preparation budgets. Foundation Type and Design Drilled piers, spread footings, mats, piles, and reinforced pads vary in material quantities, labor needs, and installation time. Design choices are driven by loads and soils, shaping the substation foundation cost Texas conversation from early estimates through final quotes. Typical Cost Ranges and Acreage Needs Exact pricing varies by scope, but general planning ranges are: Small distribution substation foundations: several hundred thousand dollars; total substation EPC costs often in the low to mid millions. Medium transmission or collector facilities: foundation scopes in the low millions; total substation costs often in the $10–$30+ million range. Large transmission (e.g., 345 kV) substations: foundation scopes can reach multiple millions; total substation costs commonly range from roughly $20–$60+ million depending on site, equipment, and interconnection complexity. Acreage depends on voltage and layout. Many distribution substations fit on ~1–3 acres, while transmission and 345 kV sites often require ~5–15 acres or more to accommodate clearances, access, and drainage. Urban constraints or GIS designs can reduce footprints; large interconnections may need additional land for laydown and expansion. How Do Substations Make Money? Substations themselves do not “sell” power; they enable delivery. Revenue is realized through: Utility rate recovery for capital and operating costs approved by regulators Transmission tariffs (e.g., through RTO/ISO mechanisms) allocating costs to users Interconnection and network upgrade cost sharing with generators or large loads Reliability and congestion reductions that improve system economics What Contractors Need to Provide a Quote Accurate estimates require: Site Information: Location, access, existing conditions Engineering Documents: Preliminary drawings, foundation schedules, one-lines, equipment layouts Geotechnical Reports: Borings, groundwater, bearing recommendations Project Scope: Foundation-only vs. full civil/EPC involvement Schedule: Start date, outage windows, milestones Frequently Asked Questions How much do substations cost to build? Small distribution substations can be built for a few million dollars; larger transmission sites commonly range from tens of millions depending on voltage, equipment, land, and site work. Owners sometimes reference the average cost of foundation repair or ask how much to fix a foundation to contextualize subsurface risks, but substation scopes are far more complex. How many acres for a substation? Distribution: roughly 1–3 acres; transmission (including 345 kV): commonly 5–15 acres or more, dependent on clearances, expansion, and drainage. How much does a 345 kV substation cost? Typical planning ranges are about $20–$60+ million for total substation costs, with foundations representing a multi-million-dollar subset, subject to site and scope. Your substation foundation cost Texas estimate will tighten after geotechnical results. How do substations make money? Through regulated utility rates, transmission tariffs, and cost-sharing mechanisms tied to reliability and interconnection services. What factors influence the cost of building an electrical substation? Soils and groundwater, voltage/equipment size, location and access, drainage/stormwater needs, foundation type, materials/labor markets, and schedule constraints. Similar to evaluating the cost of foundation repair Texas homeowners face, the foundation repair average cost varies with soil conditions and scope—highlighting why precise data is essential when estimating how much to fix a foundation in any context. Building Reliable Energy Infrastructure in Texas As Texas expands its grid, early planning, thorough geotechnical evaluation, and experienced foundation and civil partners are key to controlling costs and delivering reliable substations, whether for distribution, transmission, or 345 kV interconnections.  Clear scope definition will refine your substation foundation cost Texas estimates and avoid surprises, just as understanding the average cost of foundation repair and the cost of foundation repair Texas benchmarks helps set expectations for how much to fix a foundation in other projects.
By Sofia Wojtal May 27, 2026
What Types of Companies Build Battery Energy Storage Systems? Battery energy storage projects are commonly delivered by: Engineering, Procurement, and Construction (EPC) firms Renewable energy contractors Industrial infrastructure builders Electrical contractors Utility infrastructure specialists Integrated energy construction firms Depending on project scope, construction teams may also support substations, transmission infrastructure, and renewable energy integration. At utility scale, a BESS utility partner may collaborate with a BESS company or battery storage electrical contractors to deliver interconnections and grid upgrades. Owners should confirm that bess contractors can coordinate with a BESS utility stakeholder to streamline studies and approvals. What Services Do Battery Storage EPC Contractors Provide? EPC contractors typically deliver end-to-end services, including front-end engineering and design, detailed electrical and civil engineering, permitting support and code compliance, equipment and balance-of-plant procurement, construction and installation, commissioning and grid integration, SCADA and protection systems, performance testing, and sometimes O&M handover and training. Many also coordinate utility interconnection studies, substation work, and integration with co-located renewables. Experienced bess contractors often bundle OEM integration, factory witness testing, and performance guarantees to reduce owner risk. How Do EPC Contractors Manage Permitting and Approvals? Experienced EPCs lead or support permitting by mapping applicable codes and standards (e.g., fire codes, NEC, NFPA 855), coordinating AHJ reviews, submitting environmental and land-use applications, engaging fire marshals and building departments, and aligning utility interconnection milestones. They maintain permit logs, facilitate plan checks, and sequence long-lead procurement with approval timelines to reduce schedule risk. Battery energy storage system contractors that engage early with the BESS utility interconnection team tend to avoid redesign cycles. Why Online Reviews Only Tell Part of the Story Online reviews can provide useful insights, but large energy infrastructure projects differ from consumer construction. Choosing among battery energy storage system contractors requires context about project size, schedule, approvals, technology, and grid requirements that reviews rarely capture. Battery storage projects frequently involve long development schedules, utility coordination, complex permitting, specialized procurement, and multi-party stakeholders—factors better reflected in past project performance than ratings. Checking references for a BESS company and interviewing bess contractors about change-order discipline can be more revealing than star counts. Key Factors to Consider When Reviewing BESS Construction Firms Utility-Scale Energy Experience Installed capacity and similar facility history Renewable and storage portfolio depth Substation and interconnection delivery with a BESS utility Electrical Infrastructure Expertise High-voltage systems, protection, and controls Collection systems and commissioning processes SCADA integration and grid compliance testing Safety Performance Recordable rates, training programs, and hot-work protocols Battery-specific hazard mitigation and emergency response plans Self-Perform Capabilities Civil, foundations, electrical installation, and utility work Schedule control and quality assurance at interfaces with OEMs Procurement and Supply Chain Strategy Long-lead equipment planning and vendor QA/QC Logistics, warehousing, and schedule risk mitigation What Determines the Cost of Hiring a Battery Storage EPC Contractor? System size, chemistry, and technology selection Site conditions, civil scope, and grid distance Substation/interconnection requirements and protection design Permitting complexity and AHJ requirements Equipment lead times, logistics, and labor market conditions Delivery model (EPC vs. CM/GC), warranty, and performance guarantees How Long Does a Battery Storage EPC Installation Take? Timelines vary by size and jurisdiction. Concept-to-COD can range from 9–24 months for typical utility-scale projects, often broken into development and permitting (3–9+ months), procurement (4–10 months for long-lead components), construction and installation (4–8 months), and commissioning and utility testing (1–3 months). Early interconnection engagement with a BESS utility and aligned procurement can compress schedules. What Qualifications Should I Look For in a Battery Storage EPC Contractor? Demonstrated BESS portfolio with utility references Licensed professional engineers and certified electricians Strong safety metrics and battery-specific training High-voltage/substation and protection/SCADA expertise Supply chain depth with vetted OEMs and integrators Financial strength, bonding capacity, and robust QA/QC Proven permitting/AHJ coordination and code compliance Questions to Ask Before Selecting a Battery Storage Builder How many BESS projects have you completed and at what scales? Can you show interconnection and substation delivery experience? Can you support co-located solar or other renewables? Which delivery methods do you support (EPC, design-build, CM, GC)? Looking Beyond Ratings and Rankings While reviews can help start the evaluation process, selecting a battery energy storage construction partner requires a broader assessment. Project complexity, electrical infrastructure requirements, permitting path, budget drivers, and operational goals all influence the right fit—whether among battery storage EPC contractors, battery storage electrical contractors, or a specialized BESS company. Shortlisted bess contractors should validate utility coordination plans and safety protocols. The most successful projects begin with early planning, clear qualification checks, and partnerships built around technical expertise, permitting strategy, and shared objectives across the full BESS utility ecosystem.
By Sofia Wojtal May 20, 2026
What Types of Hydrogen Projects Require Specialized Construction Experience? Hydrogen infrastructure includes a broad range of facility types, each with unique design and construction considerations. Examples include: Green hydrogen production facilities Blue hydrogen facilities Electrolyzer installations Hydrogen fueling infrastructure Industrial hydrogen systems Storage and compression facilities Pipeline and transportation systems Renewable energy integration projects Because project requirements vary significantly, contractor experience should align with project goals and technical needs. Green hydrogen construction companies and electrolyzer construction contractors with proven delivery across hydrogen production facilities can reduce risk during design and execution. What Makes Hydrogen Construction Different? Hydrogen infrastructure projects often involve highly specialized systems and operational considerations related to the manufacturing of hydrogen equipment and process safety. Project teams frequently manage: Process piping systems Compression equipment Utility integration Specialized safety systems High-voltage electrical infrastructure Storage technologies Environmental requirements Emerging technologies Construction planning often requires close coordination among engineering teams, technology providers, utilities, and regulatory stakeholders, especially when delivering hydrogen production facilities via hydrogen construction firms. Key Factors to Compare When Evaluating Hydrogen Construction Firms Industrial and Energy Infrastructure Experience Many successful hydrogen builders have backgrounds in industrial process facilities and large-scale energy projects. Owners often evaluate: Industrial project portfolio Energy infrastructure experience Utility-scale project history Similar facility construction experience Experience with emerging technologies Firms with relevant experience may be better equipped to anticipate technical and constructability challenges. This is particularly true for electrolyzer construction contractors supporting the manufacturing of hydrogen components and balance-of-plant systems. Process and Mechanical Capabilities Hydrogen facilities often include complex mechanical and process systems. Key considerations may include: Process piping experience Equipment installation capabilities Compression systems Mechanical coordination Industrial utility systems Mechanical expertise frequently becomes critical to project execution for hydrogen production facilities managed by green hydrogen construction companies. Electrical and Utility Integration Experience Hydrogen projects often require significant power infrastructure. Teams may evaluate: Substation capabilities Utility coordination experience High-voltage systems expertise Renewable integration experience Transmission infrastructure support Electrolyzer-based facilities in particular may involve substantial electrical demands that electrolyzer construction contractors must plan and deliver effectively. Safety Programs and Operational Planning Hydrogen projects require rigorous safety planning throughout design and construction. Owners frequently review: Safety performance metrics Industrial safety experience Process safety planning Training standards Site-specific safety procedures Strong safety culture can play a major role in project success, especially for hydrogen construction firms operating complex hydrogen production facilities. Delivery Model and Project Approach Different firms may support different project delivery methods. Examples include: EPC (Engineering, Procurement, and Construction) Design-build delivery Construction management General contracting Integrated project delivery approaches Understanding project delivery capabilities early can improve alignment among stakeholders and help green hydrogen construction companies integrate technology packages tied to the manufacturing of hydrogen systems. Questions to Ask When Comparing Hydrogen Construction Firms Before selecting a partner, project teams may consider asking: Have you built hydrogen-specific facilities? Direct hydrogen experience can provide insight into unique infrastructure and operational requirements for hydrogen production facilities. What industrial projects are most similar to ours? Relevant adjacent experience may be valuable, particularly as hydrogen technologies continue evolving among hydrogen construction firms. How do you manage emerging technologies? Hydrogen infrastructure often involves rapidly changing equipment and systems and close supplier coordination tied to the manufacturing of hydrogen equipment. Can your team support utility and power infrastructure needs? Electrical infrastructure frequently becomes a significant component of hydrogen developments that electrolyzer construction contractors must address. How do you address long-lead equipment procurement? Supply chain planning can significantly influence project schedules for green hydrogen construction companies. Common Challenges in Hydrogen Construction Projects Evolving Regulations Hydrogen codes and standards continue to develop as the industry matures. Utility Coordination Large electrical demands can affect utility planning and schedules. Specialized Equipment Procurement Hydrogen technologies may involve extended manufacturing timelines linked to the manufacturing of hydrogen systems and skids. Technology Integration Projects often involve coordination across multiple vendors and systems. Early planning can help reduce uncertainty and improve execution across hydrogen production facilities. Frequently Asked Questions What types of companies build hydrogen facilities? Hydrogen projects are commonly built by industrial contractors, EPC firms, process facility builders, energy infrastructure companies, and specialized electrolyzer construction contractors. Are hydrogen projects similar to traditional industrial facilities? Some project elements overlap, but hydrogen facilities often involve unique process, safety, and utility considerations that experienced hydrogen construction firms manage. What experience matters most for hydrogen construction? Industrial process experience, utility infrastructure expertise, safety planning, and complex project delivery experience often provide strong foundations for green hydrogen construction companies. Building the Future of Hydrogen Infrastructure As hydrogen technologies continue to evolve, selecting the right construction partner will remain a critical project decision. Comparing firms based on capabilities, experience, safety, and infrastructure expertise can help owners identify teams equipped to navigate project complexity. The most successful hydrogen projects often begin with strong partnerships, early collaboration, and a clear understanding of project requirements before construction begins, attributes that top hydrogen construction firms and electrolyzer construction contractors consistently demonstrate.
By Sofia Wojtal May 20, 2026
What Is a Utility-Scale Solar Project? A utility-scale solar project is a large energy generation facility designed to produce electricity for the power grid. These projects can span hundreds or thousands of acres and may generate enough electricity to serve entire communities or regional utility systems. They commonly include: Photovoltaic (PV) panel systems and single-axis tracking Civil infrastructure, foundations, and access roads Collection systems and high-voltage equipment Substations and transmission interconnections Battery Energy Storage Systems (BESS) Because of their size and complexity, construction requires coordination among engineers, utilities, contractors, equipment suppliers, and regulators, an environment where experienced solar farm construction companies excel. Utility-scale solar developers rely on such solar farm construction companies to manage risks and maintain grid compliance from grading through energization. What Services Do Utility-Scale Solar Construction Companies Provide? EPC or design-build delivery Site surveys, geotechnical, and civil/site development Module, tracker, and foundation installation DC/AC collection, inverters, medium- and high-voltage work Substation design/construct and transmission tie-in BESS integration and commissioning Procurement, logistics, QA/QC, safety, and project controls These services enable utility solar projects to move from development to construction smoothly, and commercial utility solar contractors frequently self-perform critical scopes to control cost and quality. Main Stages of Utility-Scale Solar Construction Preconstruction: estimating, constructability, permitting support, interconnection planning, and procurement strategy Sitework: clearing, grading, access roads, drainage, erosion control, and foundations Mechanical installation: trackers/racking and module mounting Electrical installation: DC strings, inverters, MV collection, substation, and transmission interconnect Controls/BESS: integration, SCADA, protections, and storage systems Commissioning and energization: testing, utility coordination, and turnover How Long Does It Take to Build a Utility-Scale Solar Project? Typical construction durations range from 9 to 18 months for projects in the 100–300 MW range, depending on site conditions, labor availability, weather, permitting, interconnection timelines, equipment lead times, and whether BESS or extensive transmission work is included. Early procurement and utility coordination can shorten schedules, particularly when utility scale solar developers and utility-scale solar developers engage construction teams early. How Are Solar Construction Companies Selected? Owners commonly run competitive RFPs, shortlist experienced EPCs, and evaluate technical proposals, safety records, cost, schedule, self-perform capabilities, financial strength, and relevant project references. Selection often considers: Utility-scale track record and installed MW Demonstrated substation/transmission and BESS experience Safety metrics and training programs Execution plan, supply-chain strategy, and local workforce approach Commercial terms, bonding capacity, and risk management Savvy utility-scale solar developers also assess alignment on interconnection strategy and QA/QC systems when shortlisting solar farm construction companies and commercial utility solar contractors. What Factors Influence Utility-Scale Solar Construction Cost? Equipment pricing and availability (modules, trackers, inverters, transformers, switchgear) Interconnection scope (substation complexity, line length, protection requirements) Site conditions (soil, rock, grading, drainage, environmental constraints) Labor market, prevailing wage, and logistics/access BESS size, fire/life-safety systems, and integration complexity Schedule constraints, weather risks, and contingency Procurement strategy, tariffs, tax credits, and domestic content requirements What Makes a Contractor a Good Fit? Renewable Energy Experience Owners evaluate utility-scale experience, installed capacity, similar project sizes, and solar-plus-storage portfolios to anticipate challenges and improve execution, particularly for grid interconnections. The strongest utility-scale solar construction companies demonstrate repeatable processes across multiple regions. Civil and Site Development Strength Earthwork, stabilization, drainage, roads, foundations, and erosion control directly affect productivity and long-term performance. Electrical Infrastructure Expertise Collection systems, high-voltage work, substations, utility interconnections, transmission scope, and commissioning require specialized teams. Commercial utility solar contractors with in-house HV crews often deliver superior schedule certainty. Safety Performance Established safety programs, training standards, incident metrics, and detailed planning signal operational discipline across the worksite. Key Questions to Ask How many utility-scale solar projects have you completed? Can you self-perform critical scopes and support substations/transmission? How do you manage long-lead equipment and supply-chain risk? What delivery methods do you support (EPC, design-build, CM, GC)? How will you coordinate interconnection and commissioning with the utility? Building Successful Solar Projects Starts with the Right Partner Growth in utility solar demands experienced teams that can integrate civil, electrical, and utility scopes while controlling cost and schedule. Beyond rankings, owners should select a partner whose capabilities align with project goals, site conditions, and interconnection requirements—precisely what leading utility-scale solar construction companies deliver. Early planning, integrated delivery, and infrastructure expertise create a stronger path from development through energization for consistent results.  By partnering with proven solar farm construction companies and commercial utility solar contractors, utility scale solar developers and utility-scale solar developers can de-risk execution and accelerate time to revenue for utility solar portfolios.
By Sofia Wojtal May 20, 2026
What Is an Electrical Substation? An electrical substation is a facility that transforms voltage levels and manages the flow of electricity throughout the power system. If you’re wondering what are substations or what is substation functionality, they are nodal points that control, protect, and route power efficiently. Substations may serve several functions, including: Stepping voltage up or down Connecting generation sources to the grid Supporting transmission and distribution systems Improving system reliability Managing power flow and protection systems Common substation types include four primary categories: transmission substations, distribution substations, collector substations, and switching substations. Renewable energy interconnection substations are often configured as collector or switching facilities tailored to solar and wind projects. Each project type has unique design and electrical substation construction requirements depending on voltage level, system demand, and operational needs. The three main components of an electrical substation typically include: power transformers (to change voltage), switchgear and interrupting devices (such as circuit breakers, disconnects, and bus systems to control and protect circuits), and protection and control systems (relays, SCADA, communications, and grounding to monitor, automate, and ensure safety). Step 1: Planning and System Needs Assessment Before selecting a site or developing designs, utilities and project teams determine why a new substation is needed. Substation project management begins here, integrating scope, schedule, and risk planning led by substation contractors or electrical substation construction companies. Common drivers include: Growing power demand Renewable energy integration Grid reliability improvements Aging infrastructure replacement Industrial expansion projects Transmission system upgrades Step 2: Site Selection and Evaluation Selecting the right location significantly affects constructability, schedule, and long-term performance. Available acreage Proximity to transmission infrastructure Existing utility corridors Soil conditions and topography Flood risks and environmental constraints Site accessibility Substations often require access to existing transmission or distribution systems, making utility infrastructure a major consideration for electrical substation construction. How many acres for a substation depends on voltage and layout: a small distribution substation may fit on roughly 1–3 acres, while larger transmission or collector substations commonly require 5–10+ acres, including allowances for safety clearances and future expansion. Step 3: Environmental Studies and Permitting Substation projects frequently require coordination with regulatory agencies and local jurisdictions. Environmental reviews and wetland studies Stormwater management Local zoning approvals and utility coordination State and federal permits Step 4: Engineering and Detailed Design Once a site is approved, electrical substation engineering teams develop detailed construction and system plans that guide electrical substation construction. Civil and Structural Design Site grading, drainage, erosion control, and access roads Foundations, equipment supports, and steel frameworks Electrical Design Transformer and switchgear layouts Bus systems and disconnects Protection, relays, SCADA, communications Grounding systems and utility interconnections Step 5–8: Construction and Installation Crews clear, grade, and stabilize the site; install foundations, cable trenches, and control building pads; and set steel structures. Major equipment—power transformers, circuit breakers, switchgear, bus, and disconnect switches, is then installed. Electrical and control work follows, including cable pulls, grounding, relay and protection systems, SCADA integration, control wiring, and communications. Step 9: Testing and Commissioning Before energization, teams complete equipment and relay tests, verify the ground grid, coordinate with the utility, conduct safety inspections, and perform startup procedures. Testing confirms systems perform safely and as designed. Common Challenges During Substation Construction Long equipment lead times (especially power transformers) Utility coordination for outages and tie-ins Site constraints at brownfield or active facilities Stringent high-voltage safety requirements Frequently Asked Questions How is a substation constructed? Substations are built through phased work: planning and needs assessment; site selection; environmental reviews and permits; civil, structural, and electrical design; site prep and foundations; major equipment and controls installation; and testing/commissioning prior to energization. What are the four types of substations? The four common types are transmission, distribution, collector, and switching substations. What are the three main components of an electrical substation? Power transformers; switching/interrupting equipment (breakers, disconnects, bus); and protection and control systems (relays, SCADA, communications, grounding). How many acres for a substation? Footprints vary by voltage and design. Many distribution substations fit on about 1–3 acres, while larger transmission or collector stations typically need 5–10+ acres, with room for clearances and expansion. Supporting the Future of Energy Infrastructure Electrical substations may not receive the same attention as generation facilities or transmission lines, but they play an essential role in keeping the grid operating safely and reliably. Successful substation projects begin with careful planning, early coordination, and experienced teams; substation contractors and substation construction companies; capable of navigating technical, regulatory, and construction challenges from concept through energization.
By Sofia Wojtal May 20, 2026
What Is a Power Transmission Line Project? A power transmission line project involves designing and constructing infrastructure that transfers high-voltage electricity across long distances. Transmission systems commonly include: Transmission structures and poles Conductors and shield wire Foundations Access roads Substations Utility interconnections Communication systems Projects may support grid expansion, renewable integration, reliability improvements, or replacement of aging infrastructure, realized through overhead line construction and site-specific alternatives. Whether greenfield or rebuild, transmission line construction must adapt to environmental, technical, and community constraints. Step 1: System Planning and Project Development Utilities and developers evaluate long-term system needs to establish scope, schedule, and budget. Early planning identifies: Growing energy demand and capacity constraints Grid reliability concerns Renewable energy integration needs Regional transmission requirements This phase defines purpose and scope and frames the use of construction lines in design drawings for accurate, safe field layouts. Asking “what is the purpose of construction lines” helps teams ensure visual guides in plans precisely translate to field staking and clearances. Clarifying what is the purpose of construction lines also reinforces safety margins during construction of transmission lines. Step 2: Route Selection and Corridor Evaluation Determining the route balances technical, environmental, community, and cost factors. Studies examine: Existing utility corridors and infrastructure Environmental impacts, wetlands, and waterways Property ownership and community impacts Topography and constructability concerns Efficient early routing reduces risk and cost and streamlines construction, including specialty crossings. Good routing decisions directly influence how transmission line construction progresses in difficult terrain. Step 3: Environmental Studies and Permitting Projects require regulatory review and stakeholder coordination, including: Wetland and wildlife assessments Cultural resource investigations Vegetation, noise, and visual impact analyses Environmental impact studies and permits Because lines may span multiple jurisdictions, approvals can become one of the longest phases. Step 4: Land Acquisition and Easements Teams work with landowners to obtain: Permanent easements Temporary construction access rights Road access agreements and utility crossings Early communication helps minimize delays and improve coordination. Step 5: Engineering and Detailed Design Engineering develops plans for safe, efficient construction. Structural Design Pole and structure selection Foundation design Wind and loading calculations Civil Design Access roads, grading, and drainage Electrical Design Conductor and insulation selection Grounding and protection systems Substation and utility interconnections Construction lines in drawings guide precise layout, spacing, and clearances for safe overhead construction. Again, what is the purpose of construction lines? They serve as reference guides for alignment, height, and phase spacing that directly inform overhead line construction crews and quality checks during the construction of transmission lines. Step 6: Site Preparation and Access Construction Before structure installation, crews prepare the corridor and access: Vegetation clearing and grading Temporary access roads Erosion control and stabilization Access planning is crucial in difficult terrain or sensitive areas to maintain efficient transmission line construction sequencing. Step 7: Foundation and Structure Installation Crews install foundations such as drilled shafts, spread footings, piles, or concrete pads, then erect structures and poles. Structure types vary by voltage, terrain, and design requirements. This is a core phase in the construction of transmission lines, ensuring stability for long-term performance. Step 8: Conductor Stringing and Electrical Work With structures in place, teams install and tension conductors, add shield wire, complete grounding and communications, and perform utility tie-ins. Coordination and safety are critical over long spans, especially in overhead line construction near live systems or public roadways. Step 9: Testing and Commissioning Before service, teams complete electrical testing, grounding verification, structural inspections, utility coordination, and safety reviews to ensure safe operation and performance before energization. Final verification closes out the power transmission line project steps and documents readiness. Common Questions Answered What are the 7 stages of a construction project? While frameworks vary, a common sequence is: 1) Initiation (system planning) 2) Feasibility and route selection 3) Environmental studies and permitting 4) Land acquisition 5) Engineering and detailed design 6) Construction (site prep, foundations, structures, stringing) 7) Testing, commissioning, and closeout These map well to standard power transmission line project steps. What are the 4 basic parameters of a transmission line? The primary electrical parameters are resistance (R), inductance (L), capacitance (C), and conductance (G), which together define line impedance, charging, and performance. What is a transmission line project? It is the end-to-end effort to plan, permit, design, procure, construct, and commission high-voltage facilities that transmit power over long distances, typically integrating structures, conductors, substations, protection, communications, and access. What is a T&D project? T&D stands for Transmission and Distribution. A T&D project spans high-voltage transmission (bulk power movement) and medium/low-voltage distribution (delivery to end users), including lines, substations, feeders, switches, and related systems. What are the 7 C’s of project management? A practical set applied to transmission work includes: Clarity (objectives/scope), Consistency (standards/process), Communication (stakeholders), Collaboration (cross-teams), Coordination (schedules/interfaces), Control (cost/risk/quality), and Commitment (leadership/ownership). Building the Future of Energy Infrastructure Power transmission projects are increasingly important as grids evolve and renewable generation grows. While construction is highly visible, success begins with planning, coordination, and strategic decision-making.  Understanding the main phases—from initiation through commissioning—helps stakeholders chart a stronger path from concept to energization and deliver reliable, resilient infrastructure through thoughtful transmission line construction and efficient construction of transmission lines.
By Sofia Wojtal May 20, 2026
What Is a Battery Energy Storage System? A Battery Energy Storage System (BESS) stores electricity for later use through large-scale battery technologies and supporting infrastructure. These battery energy storage systems can help stabilize the electrical grid, improve renewable energy integration, provide backup power, and manage peak demand. Common BESS applications include: Utility-scale energy storage Renewable energy integration Grid stabilization Peak shaving and demand management Industrial and commercial power support Microgrid applications Most utility-scale projects include battery containers or enclosures, inverters, transformers, control systems, and electrical infrastructure. Effective BESS equipment layout best practices begin with understanding these core elements. Key Site Requirements for a Battery Energy Storage System Selecting the right site can significantly affect project cost, constructability, operational efficiency, and long-term reliability. Several factors should be evaluated before development begins to meet battery energy storage system site requirements and align with the minimum requirements of most energy codes and standards are established by the authority having jurisdiction. Available Land and Project Footprint Battery storage facilities require adequate space not only for battery equipment, but also for supporting infrastructure and future expansion opportunities. Applying BESS equipment layout best practices supports safe clearances, maintainability, and efficient cable routing. Site planning often includes space for: Battery containers or enclosures Inverters and transformers Substations Access roads Stormwater infrastructure Setback requirements Operations and maintenance access Future capacity expansion Although bess systems typically require less land than large-scale generation facilities, layout efficiency remains important to satisfy battery energy storage system site requirements. Utility Interconnection Access One of the most important site considerations is proximity to electrical infrastructure for bess battery energy storage systems. Project teams often evaluate: Existing substations Transmission infrastructure Distribution lines Available grid capacity Utility interconnection requirements Sites with nearby electrical infrastructure may reduce costs and improve project feasibility. Because interconnection studies and utility approvals can affect schedules, early coordination is often beneficial to meet the minimum requirements of most energy codes and standards are relevant to the interconnection process. Geotechnical and Soil Conditions Subsurface conditions play a major role in site design and construction planning. BESS geotechnical considerations guide exploration scope and foundation selection for bess installation. Geotechnical investigations may evaluate: Soil stability Bearing capacity Groundwater conditions Settlement risks Existing site conditions Poor soil conditions can increase civil work requirements and affect foundation design. Early investigations help identify potential challenges before construction begins and inform BESS foundation and civil requirements. Drainage and Stormwater Management Battery storage sites must manage water effectively to protect equipment and maintain safe operations. Meeting BESS foundation and civil requirements typically includes robust drainage design aligned with battery energy storage system site requirements. Stormwater planning often includes: Site grading strategies Drainage infrastructure Erosion control measures Water detention requirements Flood risk considerations Sites within flood-prone areas may require additional mitigation measures, a key part of BESS geotechnical considerations and civil design. Transportation and Site Access Large BESS projects involve transporting heavy and oversized equipment. Successful bess installation depends on safe, efficient delivery and staging. Teams should evaluate: Road access Turning radii for large deliveries Bridge limitations Construction traffic routes Material staging areas Battery containers and electrical equipment frequently require specialized transportation planning that aligns with BESS equipment layout best practices. Safety and Setback Considerations Safety planning represents a significant component of battery energy storage site selection. Battery energy storage system site requirements typically define clearances, access, and protection features. Key considerations may include: Fire protection requirements Equipment spacing Emergency access routes Setback distances Local code requirements Separation from adjacent structures Proper spacing and site layout can support safer operations and maintenance activities and help ensure bess battery energy storage systems comply with applicable codes. Environmental and Permitting Requirements Battery storage projects often require regulatory approvals before construction can begin. The battery energy storage system site requirements must align with environmental rules and the minimum requirements of most energy codes and standards are typically addressed through permitting. Requirements may include: Environmental reviews Stormwater permits Local zoning approvals Utility coordination Noise studies Visual impact evaluations Permitting requirements vary depending on project location and jurisdiction. Early coordination can reduce delays and improve schedule predictability for bess systems. Common Site Challenges in BESS Projects Battery energy storage developments frequently encounter unique project challenges. Utility Coordination Complexity Interconnection requirements can introduce schedule uncertainty and coordination challenges for bess installation. Existing Site Constraints Brownfield sites or active industrial locations may require additional planning to satisfy BESS foundation and civil requirements and BESS geotechnical considerations. Equipment Procurement Timelines Specialized electrical equipment can have extended lead times, influencing BESS equipment layout best practices during design. Evolving Regulations Battery storage technologies continue to develop, and codes may change alongside industry growth, affecting battery energy storage system site requirements. Frequently Asked Questions How much land does a battery energy storage system require? Land requirements vary depending on system capacity, battery technology, and supporting infrastructure, but must accommodate BESS equipment layout best practices and BESS foundation and civil requirements. Can BESS facilities be built near solar farms? Yes. Battery energy storage systems are frequently co-located with renewable energy facilities to improve energy management and grid performance, streamlining bess installation and interconnection. What are the biggest site risks for battery projects? Common risks include utility interconnection delays, site access limitations, permitting requirements, and geotechnical challenges addressed by BESS geotechnical considerations. Planning for Long-Term Success Bess systems are becoming increasingly important as energy infrastructure evolves. While the technology itself receives much of the attention, project success often begins with selecting the right site and understanding broader infrastructure needs for bess battery energy storage systems. Early planning, stakeholder coordination, and proactive evaluation of battery energy storage system site requirements can help create a smoother path from development through construction and operation.
By Sofia Wojtal May 20, 2026
What Is a Solar Farm? A solar farm is a large-scale energy facility designed to generate electricity using photovoltaic (PV) panels that convert sunlight into usable power. Solar farms range in size from smaller community-scale developments to utility-scale installations spanning hundreds or thousands of acres, and their success depends on effective solar farm construction and long-term solar farm operations and maintenance. Common solar project types include: Utility-scale solar farms Community solar projects Industrial and commercial solar installations Agrivoltaic projects that combine farming and energy generation Electricity generated by the facility is transmitted to the power grid through substations and utility interconnections as part of comprehensive solar field construction. Step 1: Site Selection and Land Evaluation The construction process begins long before equipment arrives onsite and is essential to how to build a solar farm efficiently. Selecting the right location can significantly affect project cost, schedule, and long-term performance for solar farm construction companies and solar farm contractors. Project teams typically evaluate: Available acreage Solar exposure and sunlight conditions Topography and grading requirements Environmental impacts Existing utility infrastructure Soil and geotechnical conditions Access roads and transportation logistics Proximity to transmission lines Developers often prioritize sites with strong solar resources and nearby utility access to reduce infrastructure costs and streamline solar field construction. Step 2: Environmental Reviews and Permitting Solar projects frequently require approvals from multiple agencies and jurisdictions before construction begins, and experienced solar farm contractors manage these efforts. Permitting activities may include: Environmental assessments Stormwater management planning Local zoning approvals Utility coordination Wetland and habitat studies State and federal regulatory requirements Permitting timelines can become a major driver of the overall project schedule, making early planning critical for solar farm construction companies. Step 3: Engineering and Design Once a site moves forward, engineering teams develop detailed project plans that inform how to build a solar farm from the ground up. Design efforts often include: Civil Design Site grading Drainage systems Erosion control measures Access roads Structural Design Foundation systems Racking structures Wind and load calculations Electrical Design Panel layouts Inverters Collection systems Substations Utility interconnection infrastructure Because utility coordination can affect schedules, early collaboration among stakeholders can reduce future delays during solar farm construction. Step 4: Site Preparation and Civil Construction Before panels are installed, crews prepare the site for construction activities, an essential phase of solar field construction. Common early construction activities include: Clearing and grubbing vegetation Earthwork and grading Temporary construction access roads Drainage installation Erosion control measures Utility relocation if necessary Large solar sites often require substantial earthmoving efforts to establish stable conditions for long-term performance and smooth solar racking installation. Step 5: Installing Foundations and Racking Systems Solar panels require support structures that anchor the system to the ground, making precise solar racking installation critical. Depending on project conditions, crews may install: Driven piles Ground screws Concrete foundations Ballasted systems After foundations are installed, teams assemble the racking systems that will support solar panels as part of solar farm construction. Some projects use fixed-tilt systems , while others install single-axis tracking systems that follow the sun throughout the day to maximize energy production. Step 6: Solar Panel and Electrical Installation With structural systems in place, installation crews begin placing photovoltaic panels. This phase typically includes: Solar panel installation Inverter installation DC and AC electrical systems Underground collection systems Cable management systems Transformer installation Electrical coordination becomes increasingly important as multiple crews work simultaneously across large sites, guided by experienced solar farm construction companies. Step 7: Utility Interconnection and Substation Construction Generating electricity is only part of the process—the energy must also be delivered to the grid. Solar projects often require: New substations Utility upgrades Transmission line connections Testing and utility approvals Interconnection work frequently becomes one of the most schedule-sensitive aspects of the project for solar farm contractors. Step 8: Testing and Commissioning Before a solar farm becomes operational, teams complete testing and commissioning activities. This process may include: Equipment inspections Electrical testing Performance verification Utility coordination Safety reviews Commissioning ensures all systems operate properly before the project begins generating power and transitions into solar farm operations and maintenance. Common Challenges During Solar Farm Construction Large-scale solar projects often involve unique construction challenges that impact solar farm construction schedules. Long Equipment Lead Times Panels, transformers, and specialized electrical equipment may require extensive procurement planning. Weather Conditions Rain, wind, and seasonal conditions can affect productivity and schedules. Site Logistics Large project footprints can create challenges for material movement and workforce coordination. Utility Coordination Interconnection requirements and utility schedules often affect project timing. Frequently Asked Questions How long does it take to build a solar farm? Project schedules vary depending on project size, permitting requirements, utility coordination, and site conditions. Construction may range from several months to more than a year, especially for complex solar field construction. How much land does a solar farm require? Utility-scale solar farms can require significant acreage depending on capacity, equipment type, and site layout, which informs how to build a solar farm effectively. Do solar farms require a lot of maintenance? After construction, solar facilities typically require ongoing vegetation management, panel inspections, equipment maintenance, and monitoring. Robust solar farm operations and maintenance plans help maximize performance and reliability. Building Energy Infrastructure for the Future As renewable energy development continues to grow, solar farms are becoming an increasingly important part of the energy landscape. Successful projects depend on careful planning, early coordination, and experienced teams capable of navigating complex site, utility, and construction requirements, including expert solar racking installation and management by skilled solar farm construction companies. Understanding how solar farms are constructed can help owners and stakeholders create a stronger path from concept to operation, while partnering with proven solar farm contractors who know how to build a solar farm and support long-term solar farm operations and maintenance.
By Sofia Wojtal May 20, 2026
What Is a Renewable Natural Gas Facility? A renewable natural gas facility captures methane-rich biogas generated from organic materials and upgrades it into pipeline-quality natural gas. Feedstock sources may include: Landfills Agricultural waste Wastewater treatment plants Food waste Anaerobic digesters Once collected, raw biogas is cleaned and processed to remove impurities such as carbon dioxide, moisture, hydrogen sulfide, and other contaminants. The resulting RNG can be injected into natural gas pipelines or used as transportation fuel at a renewable natural gas plant or rng plant. Key Considerations Before Starting an RNG Project Before construction begins, project teams should evaluate several foundational factors that influence cost, schedule, the RNG facility construction timeline, and long-term performance. Feedstock Availability and Consistency The success of an RNG facility starts with reliable feedstock. Teams should evaluate both quantity and consistency over time. Long-term supply agreements and forecasting can help reduce operational uncertainty, especially for waste management RNG sources. Questions to consider include: What waste streams are available? Are seasonal fluctuations expected? Will feedstock volumes support future expansion? How will material be transported and stored? Site Selection and Infrastructure Location significantly impacts project viability. Site selection should account for proximity to feedstock sources, utility access, transportation routes, and nearby pipeline infrastructure for renewable natural gas facility construction. Important site considerations include: Existing utility capacity Geotechnical conditions Environmental constraints Available acreage Access roads and logistics Pipeline interconnection opportunities Early evaluation can prevent costly changes later in development and streamline renewable natural gas facility construction. Understanding Permitting and Regulatory Requirements RNG projects often involve multiple regulatory agencies and approval processes. Requirements vary by location and facility type, making early coordination essential for meeting RNG facility permitting requirements. Permitting considerations may include: Environmental reviews Air permits Utility approvals Stormwater management requirements Local zoning requirements State and federal regulations Because permitting timelines can influence the overall schedule, engaging regulatory stakeholders early can reduce delays and clarify RNG facility permitting requirements. Engineering and Facility Design Designing a renewable natural gas facility requires coordination across multiple systems and disciplines for successful renewable natural gas facility construction. Facility design may include: Gas collection systems Processing and upgrading equipment Compression systems Utility infrastructure Electrical systems Control systems Site development and civil work A collaborative delivery approach can improve communication between design and construction teams, helping identify constructability concerns before work begins and aligning with the RNG facility construction timeline. Construction Challenges in Renewable Natural Gas Projects Like many industrial energy projects, RNG facilities often involve complex coordination and aggressive schedules. This is true across new builds, expansions at a river birch gas plant, or other rng projects. Common construction challenges include: Equipment Coordination Specialized process equipment often comes with long procurement timelines. Early planning and supplier coordination can reduce schedule impacts on the RNG facility construction timeline. Utility Integration RNG facilities frequently require significant utility coordination, including electrical upgrades and pipeline tie-ins at a renewable natural gas plant or rng plant. Site Constraints Brownfield sites, existing facilities, and active operations can create logistical challenges during construction for waste management RNG and similar rng projects. Safety and Operational Continuity Many projects occur within active industrial or operational environments where maintaining safe conditions and minimizing disruptions becomes a priority. Why Early Contractor Involvement Matters Bringing construction teams into the process earlier can create value well before groundbreaking begins. Early contractor involvement may help teams: Improve cost certainty Identify constructability risks Support procurement planning Optimize scheduling Coordinate phased construction Reduce rework Integrating design and construction perspectives earlier often creates a more predictable project experience for renewable natural gas facility construction and keeps the RNG facility construction timeline on track. Frequently Asked Questions About Building RNG Facilities How long does it take to build a renewable natural gas facility? Project schedules vary depending on permitting, complexity, equipment procurement, and site conditions. Many projects can span multiple phases from planning through commissioning, so defining a realistic RNG facility construction timeline is essential. What industries commonly use renewable natural gas? Renewable natural gas is frequently used in transportation, utility infrastructure, industrial applications, and sustainability initiatives, including waste management RNG programs and operations such as the river birch gas plant. What are the biggest risks in RNG projects? Common risks include permitting delays, equipment lead times, feedstock variability, and utility coordination—making clear RNG facility permitting requirements and early planning vital for rng projects.  Building for the Future Renewable natural gas projects represent a growing opportunity for organizations looking to support sustainability goals while creating value from existing waste streams. Successful projects begin with thoughtful planning, strong partnerships, and an integrated approach that aligns design, construction, and long-term operational objectives for a renewable natural gas plant. As RNG infrastructure continues to expand, teams that prioritize early coordination and strategic planning can position projects for long-term success in renewable natural gas facility construction and related rng projects.
By Allison Kortkamp January 15, 2026
Keeley Construction’s Industrial Group is proud to partner with IKO on the construction of a new crushing and coloring plant, supporting the company’s continued growth through a complex, full-scope industrial build. The project includes the construction of multiple buildings, the installation of all equipment & conveyors, and complete site utility work. This project will be delivered on an aggressive 18-month schedule. Keeley’s integrated self-perform teams will execute the work, with the Civil Group handling all civil and concrete scopes and the Steel Erection and Millwright teams leading building erection and equipment installation. “We’re proud to support IKO’s first shingle granular plant in the U.S. and look forward to building a strong, lasting partnership,” said John Herrin, Vice President at Keeley Construction. “Being selected by IKO for this project is a testament to our Industrial Group’s expertise and our ability to safely and efficiently deliver complex industrial work.” IKO emphasized the importance of selecting a trusted partner for this milestone project. “When selecting a contractor for the construction of the Bismarck Granule plant, our team performed a thorough analysis looking for a responsive partner who would be able to successfully execute the project,” said Helen Pejnovich, Regional Manufacturing Director at IKO. “We selected Keeley based on their capability and reputation in the St. Louis area. The fact that both companies are family owned and share values really validated we were making the right decision in choosing Keeley for this important venture for our U.S. operations.” This initial project marks the start of a new partnership with IKO and reflects a shared commitment to safety, coordination, and execution excellence. As IKO continues to expand, Keeley Construction looks forward to supporting future growth with reliable, performance-driven solutions. About IKO: IKO is a global manufacturer of roofing, waterproofing, and insulation products with operations throughout North America and beyond. Family-owned and operated, IKO is committed to innovation, quality, and long-term partnerships that support its customers and communities. About Keeley Construction: Keeley Construction Group was founded in 1975 as a family-owned paving company. Over five decades and 1,700+ Keeley’ns later, Keeley Construction has offices across the nation and is proud to provide world-class service in various market sectors. Guided by a steadfast mission, vision, and core values, Keeley Construction strives to exceed expectations on every project, giving customers the service they demand with the quality and safety they deserve.